{"id":16941,"date":"2015-11-11T14:29:58","date_gmt":"2015-11-11T20:29:58","guid":{"rendered":"https:\/\/can.wrmeadows.com\/?p=16941"},"modified":"2024-02-13T10:29:30","modified_gmt":"2024-02-13T16:29:30","slug":"futura-15-canada","status":"publish","type":"post","link":"https:\/\/can.wrmeadows.com\/en-ca\/futura-15-canada\/","title":{"rendered":"FUTURA-15"},"content":{"rendered":"<p><a name=\"ds\"><\/a><\/p>\n<h3 class=\"section\">Product Data Sheet<\/h3>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/can.wrmeadows.com\/pics\/hdgreen.jpg\" alt=\"Product Data, W. R. MEADOWS\" width=\"678\" height=\"150\" align=\"BOTTOM\" border=\"0\" \/><\/p>\n<table border=\"0\" width=\"100%\" cellspacing=\"2\" cellpadding=\"2\">\n<tbody>\n<tr>\n<td width=\"19%\"><strong><a href=\"https:\/\/can.wrmeadows.com\/data-sheets\/ca\/#div32toc\">32 01 29.61<\/a><\/strong><\/td>\n<td width=\"29%\">\n<p align=\"RIGHT\">DATA SHEET\u00a03900-200<\/p>\n<\/td>\n<td width=\"18%\"><a href=\"https:\/\/can.wrmeadows.com\/data\/3900-200.pdf\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/can.wrmeadows.com\/pics\/pdfclick.gif\" alt=\"\" width=\"119\" height=\"23\" border=\"0\" \/><\/a><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>FUTURA<sub>\u00ae<\/sub>-15<\/strong><br \/>\n<b>Very Rapid-Hardening Horizontal Repair Mortar<\/b><\/p>\n<p><strong>DESCRIPTION<\/strong><br \/>\nFUTURA-15 is a one-component, cementitious, very rapid-hardening, structural repair mortar designed for horizontal applications.\u00a0 FUTURA-15 is composed of selected cements, graded sands, and chemical additives.\u00a0 This proprietary blend produces a very rapid-setting structural repair mortar, even in cold weather conditions, without the aid of chloride- or gypsum-based accelerators.<\/p>\n<p><b>USES<\/b><br \/>\nFUTURA-15 is ideal for structural patching of concrete pavements, bridges, parking decks, and airport runways and taxiways.\u00a0 FUTURA-15 is also designed for repair of industrial floors, expansion joint nosings, sidewalks, and general commercial applications, along with grouting keyways.<\/p>\n<p><b>FEATURES\/BENEFITS<\/b><\/p>\n<ul>\n<li>May be top-coated with an epoxy in as little as four hours.<\/li>\n<li>Temperature usage range from -7\u00b0 &#8211; 29\u02daC (20\u00b0 &#8211; 85\u02da F) \/Can be used for a wide range of applications.<\/li>\n<li>May be top-coated with an epoxy in as little as four hours.<\/li>\n<li>Rapid strength gain\/Repairs can be opened to traffic in as little as one hour.<\/li>\n<li>Shrinkage compensated\/Minimizes cracking and de-bonding.<\/li>\n<li>Contains no chlorides\/Will not promote reinforcing steel corrosion.<\/li>\n<li>Contains no added gypsum\/Excellent resistance to freeze-thaw and wet environments.<\/li>\n<li>Low permeability\/Protects reinforcing steel from future corrosion.<\/li>\n<li>Economical\/Can be extended up to 50% by weight with aggregate.<\/li>\n<li>Self-compacting\/Easy to apply\/Saves labor.<\/li>\n<\/ul>\n<p><strong>PACKAGING<\/strong><br \/>\n22.7 kg (50 Lb.) Bags<\/p>\n<p><strong>COVERAGE<\/strong><br \/>\nBag yields 12.16 L (0.43 ft.<sup>3<\/sup>).\u00a0 Extended with 5.68 kg (12.5 lb.) of aggregate yields 14.49 L (0.51 ft.<sup>3<\/sup>).\u00a0 Extended with11 kg (25 lb.) of aggregate yields 17.06 L (0.60 ft.<sup>3<\/sup>).\u00a0 Yields are based on 2.48 L (5.25 pints) of water per 22.7 kg (50 lb.) bag and will vary based on substrate profile, mix ratios, aggregate type, and waste. Field trials should be performed to determine yields based on aggregate type.<\/p>\n<p><strong>SHELF LIFE<\/strong><br \/>\nStore on pallets in a cool, dry location.\u00a0 Do not store product outdoors.\u00a0 Shelf life of properly stored products is one year from date of manufacture when stored in unopened, original packaging.<\/p>\n<p><strong>SPECIFICATIONS<\/strong><br \/>\nConforms to ASTM C 928-99a &#8220;Packaged, Dry, Rapid Hardening Cementitious Materials for Concrete Repair,&#8221; Classification R1, R2 &amp; R3, Very Rapid Hardening.<\/p>\n<p><b>TECHNICAL DATA<\/b><br \/>\nThe following physical properties were determined using the maximum water to powder ratio of 2.48 litres (5.25 pints) per 22.7 kg (50 lb.) of FUTURA-15 at 23.5\u00b0 C (75\u00b0 F).<\/p>\n<table width=\"85%\" border=\"1\" cellpadding=\"3\" cellspacing=\"0\">\n<tbody>\n<tr>\n<td colspan=\"2\"><strong>Set Time<\/strong> Per ASTM C 191<\/td>\n<\/tr>\n<tr>\n<td>Initial<\/td>\n<td>14-18 Minutes<\/td>\n<\/tr>\n<tr>\n<td>Final<\/td>\n<td>20-25 Minutes<\/td>\n<\/tr>\n<tr>\n<td>Working Time<\/td>\n<td>7 \u2013 9 minutes<\/td>\n<\/tr>\n<tr>\n<td>Flow Per ASTM C 928<sup>1<\/sup><\/td>\n<td>103% after 5 minutes<\/td>\n<\/tr>\n<tr>\n<td colspan=\"2\"><strong>Compressive Strength<\/strong> Per ASTM C 109<sup>1<\/sup><\/td>\n<\/tr>\n<tr>\n<td>@ 1 hour<\/td>\n<td>14 MPa (2,000 psi)<\/td>\n<\/tr>\n<tr>\n<td>@ 2 hours<br \/>\n@ 3 hours<\/td>\n<td>24 MPa (3,500 psi)<br \/>\n30 MPa (4,400 psi)<\/td>\n<\/tr>\n<tr>\n<td>@ 1 day<\/td>\n<td>42 MPa (6,000 psi)<\/td>\n<\/tr>\n<tr>\n<td>@ 7 days<\/td>\n<td>59 MPa (8,500 psi)<\/td>\n<\/tr>\n<tr>\n<td>@ 28 days<\/td>\n<td>65 MPa (9,500 psi)<\/td>\n<\/tr>\n<tr>\n<td colspan=\"2\"><strong>Bond Strength<\/strong> Per ASTM C 882<sup>1, 2<\/sup><\/td>\n<\/tr>\n<tr>\n<td>@ 1 day<\/td>\n<td>16 MPa (2,370 psi)<\/td>\n<\/tr>\n<tr>\n<td>@ 28 days<\/td>\n<td>27 MPa (3,910 psi)<\/td>\n<\/tr>\n<tr>\n<td><strong>Modulus of Elasticity<\/strong> Per ASTM C 469<sup>1<\/sup><\/td>\n<td>35.5 GPa (5.16 x 10<sup>6<\/sup>)<\/td>\n<\/tr>\n<tr>\n<td colspan=\"2\"><strong>Length Change<\/strong> Per ASTM C 928<sup>1<\/sup><\/td>\n<\/tr>\n<tr>\n<td>Drying Shrinkage<sup>3 <\/sup><\/td>\n<td>-0.11%<\/td>\n<\/tr>\n<tr>\n<td>Wet Expansion<\/td>\n<td>+0.08%<\/td>\n<\/tr>\n<tr>\n<td colspan=\"2\"><strong>Scaling Resistance<\/strong> Per ASTM C 672<sup>1<\/sup> @ 25 Cycles<\/td>\n<\/tr>\n<tr>\n<td>Visual Rating<\/td>\n<td>0 Rating \u2013 No Scaling<\/td>\n<\/tr>\n<tr>\n<td>Mass Loss<\/td>\n<td>0.00 \u2013 No Mass Loss<\/td>\n<\/tr>\n<tr>\n<td colspan=\"2\"><strong>Freeze-Thaw Resistance <\/strong>Per ASTM C 666 (Procedure A)<sup>1<\/sup><\/td>\n<\/tr>\n<tr>\n<td>At 300 Cycles<\/td>\n<td>100% RDM4<\/td>\n<\/tr>\n<tr>\n<td colspan=\"2\"><strong>A<\/strong><strong>A<\/strong><strong>SHTO T260, Chloride Analysis<\/strong><\/td>\n<\/tr>\n<tr>\n<td>Weight % of sample<\/td>\n<td>0.005<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>All technical data is typical information, but may vary due to testing methods, conditions and procedures.<br \/>\n<sup>1<\/sup>Independent reports are available upon request.<br \/>\n<sup>2<\/sup>Modified \u2013 No bonding agent used.\u00a0 Pre-dampening of properly prepared substrate.<br \/>\n<sup>3<\/sup>Cured after 3 hours @ 22.8\u00b0 C (73\u00b0 F) \u00b13\u00b0 and 50\u00b14% RH<br \/>\n<sup>4<\/sup>RDM \u2013 Relative Dynamic Modulus.<\/p>\n<p><strong>APPLICATION<\/strong><br \/>\n<strong>Surface Preparation \u2026 <\/strong>Prepare concrete substrate in accordance with International Concrete Repair Institute (ICRI) Technical Guideline #310.2-1997: Specifying Concrete Surface Preparation for Sealers, Coatings, and Polymer Overlays.<\/p>\n<p>Mechanically roughen or high pressure water-jet existing concrete substrate to a minimum concrete surface profile (CSP) of CSP-6 or higher, depending on substrate condition.\u00a0 Remove all unsound concrete and provide a profiled, porous surface. Substrate must be structurally sound, dust-free, and free of grease, oil, dirt, curing compounds, release agents, or any other surface or penetrated contaminants that will adversely affect bond.\u00a0 Sanding, grinding,\u00a0wire-abrading, or similar are not approved surface preparation methods.<\/p>\n<p>Substrate must be saturated surface dry (SSD) and free of standing water.<\/p>\n<p>Saw cut perimeter of repair zone to a depth of 12.5 mm (1\/2&#8243;) to avoid featheredging. Completely expose all reinforcing steel, ensuring a minimum clearance of 19.1 mm (3\/4&#8243;) behind reinforcing steel.\u00a0 Abrade entire circumference of steel to a white metal finish. Perform reinforcing steel preparation in accordance with ICRI Technical Guidelines No. 310.1R-2008: Guide for Surface Preparation for the Repair of Deteriorated Concrete Resulting from Reinforcing Steel Corrosion.<\/p>\n<p><strong>Mixing \u2026 <\/strong>Mix only complete bags. Using a suitable sized mortar type mixer, add 2.24-2.48 L (4.75-5.25 pints) of clean water to the mixer per bag of FUTURA-15.\u00a0 If extension is required, add appropriate amount of aggregate to mixer prior to the addition of FUTURA-15.\u00a0 Mix for 3-5 minutes until homogenous and lump-free.\u00a0 Do not mix more product than can be mixed, placed, and finished in 15 minutes at 21\u00b0 C (70\u00b0 F). Do not over-mix.<\/p>\n<p><strong>Aggregate Extension<\/strong> \u2026 For repairs greater than 51 mm (2&#8243;) in depth, extend FUTURA-15 with 5.68 kg (12.5 lb.) of aggregate.\u00a0 For repairs greater than 102 mm (4&#8243;) in depth, extend FUTURA-15 with 11.36 kg (25 lb.) of aggregate.\u00a0 The aggregate must be a minimum of 9 mm (3\/8&#8243;) size, saturated but surface dry condition, clean pea gravel.\u00a0 Always add the aggregate to the mixing water prior to the addition of FUTURA-15.\u00a0 For configurations requiring greater than 50% extension or larger areas, contact your local W. R. MEADOWS representative.\u00a0 Proper stress relief must be given for large patch areas.<\/p>\n<p><strong>Placement \u2026 <\/strong>Apply FUTURA-15 by trowel or screed.\u00a0 Compact FUTURA-15 well against the prepared substrate prior to bulk placement.\u00a0 Ensure complete encapsulation of reinforcing steel.\u00a0 Finish surface by screeding FUTURA-15 to a level surface.\u00a0 For a rough finish, a broom or burlap bag is suitable.\u00a0 Do not re-temper or over-work.<\/p>\n<p>Application Range: -7\u00b0 &#8211; 29\u02daC (20\u00b0 &#8211; 85\u02daF)<\/p>\n<p>Follow ACI 305-R89 &#8220;Standard on Hot Weather Concreting&#8221; or ACI 306-R88 &#8220;Standard on Cold Weather Concreting&#8221; when applicable.<\/p>\n<p>FUTURA-15 may be top-coated with an epoxy-based overlay after four hours. For most systems, wait a minimum of 24 hours prior to top-coating. Consult appropriate installation guide for the product to be overlaid.<\/p>\n<p><strong>Curing \u2026 <\/strong>Cure FUTURA-15 immediately following application using a suitable water-based curing compound, such as 1100-CLEAR or 2200-WHITE from W. R. MEADOWS, or in accordance with ACI 308.\u00a0 On large patches, cure repair zone as work proceeds. Wet curing for a minimum of one day, followed by a suitable curing compound, helps minimize shrinkage.<\/p>\n<p><strong>PRECAUTIONS<\/strong><br \/>\nFUTURA-15 is recommended for concrete repairs only.\u00a0 It is not intended to be used as a self-leveling underlayment or topping; FUTURA-15 is designed as a trowel down repair mortar.\u00a0 Protect from freezing for a minimum of 24 hours.\u00a0 Do not bridge moving cracks. Extend existing control and expansion joints through FUTURA-15.\u00a0 For large areas with no control, expansion or construction joints, refer to American Concrete Institute (ACI) guidelines.\u00a0 Do not exceed a length-to-width ratio of 2 to 1 for the repair area.\u00a0 Do not add any admixtures.\u00a0 Exceeding liquid requirements shall result in reduced physical properties.\u00a0 Realize that set time will decrease as the product, air, substrate, and mixing liquid temperature increases and will increase as the temperature decreases.<\/p>\n<p>Repair areas should be saw cut and slightly undercut to a minimum depth of a 12.5 mm (1\/2&#8243;). Do not featheredge.\u00a0 Protect from conditions that may cause early water loss: high winds, low humidity, high temperature, direct sunlight. Early water loss is exasperated in thin applications.\u00a0 Realize that the use of extender aggregate in most cases will reduce the physical properties.\u00a0 Cylinder testing per ASTM C 39 as compared to cube testing per ASTM C 109 will not correlate due to test sample geometries. Colder temperatures will delay strength gain.\u00a0 Do not use evaporation retardants, such as EVAPRE<sub>TM<\/sub>, with this product.\u00a0 Failure to follow industry standard practices may result in decreased material performance.<\/p>\n<p><strong>HEALTH AND SAFETY<\/strong><br \/>\nAvoid direct contact with this product, as it may cause skin and eye irritation. Utilize gloves and safety glasses to minimize direct contact. Avoid inhalation of dust. Inhalation may cause respiratory irritation and\/or lung disease (silicosis). This product contains silicon dioxide, which is classified by the IARC and NTP as probably carcinogenic to humans (IARC Group 2A). The use of NIOSH-approved respiratory protection is recommended in dusty environments. Refer to Product Material Safety Data Sheet for complete health and safety information.\u00a0\u00a0 Keep product out of reach of children.<\/p>\n<p><strong>MASTERFORMAT NUMBER AND TITLE<\/strong><br \/>\n32 01 29.61 &#8211; Partial Depth Patching of Rigid Paving<\/p>\n<p><a href=\"https:\/\/can.wrmeadows.com\/leed-guide\/\"><strong>LEED INFORMATION<\/strong><\/a><br \/>\nMay help contribute to LEED credits:<\/p>\n<ul>\n<li>MR Credit 2: Construction Waste Management<\/li>\n<li>MR Credit 4: Recycled Content<\/li>\n<li>MR Credit 5: Regional Materials<\/li>\n<\/ul>\n<p>2012-07<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/can.wrmeadows.com\/pics\/foot-can.jpg\" alt=\"\" width=\"640\" height=\"98\" align=\"BOTTOM\" border=\"0\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/can.wrmeadows.com\/pics\/footer-can.jpg\" alt=\"warranty\" width=\"614\" height=\"212\" align=\"BOTTOM\" border=\"0\" \/><\/p>\n","protected":false},"excerpt":{"rendered":"<p>FUTURA-15 is a one-component, cementitious, very rapid-hardening, structural repair mortar designed for horizontal applications.  FUTURA-15 is composed of selected cements, graded sands, and chemical additives.  This proprietary blend produces a very rapid-setting structural repair mortar, even in cold weather conditions, without the aid of chloride- or gypsum-based accelerators.<\/p>\n","protected":false},"author":1,"featured_media":63623,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"full-width-content","footnotes":""},"categories":[150],"tags":[],"class_list":{"0":"post-16941","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-structural-restoration-en-ca","8":"entry"},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.5 (Yoast SEO v27.5) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>FUTURA-15 (Canada) - Very Rapid-Hardening Horizontal Repair Mortar - W. 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